feat: redesign bench calibration (factor/offset), add Ttank/P2 displays, fix sensor calibration

- Replace P1-P6 rational transfer function with factor/offset model for bench params
- Add explicit rx/tx direction flags in bench XML configuration
- Add T.Tank (BenchTemp) and P2 (AnalogSensor2) to temperature/pressure display
- Apply SensorConfiguration calibration to pressure channels, fix empty sensors.xml fallback
- Add live value labels to flowmeter charts
- Hide pump live values and PSG encoder standalone label
- Add K-Line connection state model, improve KWP service and status displays
- Restructure .claude/skills into subdirectory format

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
This commit is contained in:
2026-04-14 21:25:30 +02:00
parent 4964806de1
commit 4891eb6812
20 changed files with 881 additions and 185 deletions

View File

@@ -2,6 +2,7 @@ using System;
using System.Collections.Generic;
using System.Threading;
using System.Threading.Tasks;
using HC_APTBS.Models;
namespace HC_APTBS.Services
{
@@ -11,6 +12,31 @@ namespace HC_APTBS.Services
/// </summary>
public interface IKwpService
{
// ── Session lifecycle ─────────────────────────────────────────────────────
/// <summary>Current state of the persistent K-Line session.</summary>
KLineConnectionState KLineState { get; }
/// <summary>
/// Raised whenever the K-Line session state transitions.
/// Fires on a background thread; consumers must marshal to the UI thread.
/// </summary>
event Action<KLineConnectionState>? KLineStateChanged;
/// <summary>
/// Opens a persistent K-Line session: performs 5-baud slow-init,
/// reads ECU info, then starts a background keep-alive loop (~1 s interval).
/// </summary>
/// <param name="port">FTDI serial number or COM port identifier.</param>
/// <param name="ct">Cancellation token.</param>
Task ConnectAsync(string port, CancellationToken ct = default);
/// <summary>
/// Stops the keep-alive loop, sends EndCommunication to the ECU,
/// and disposes the FTDI interface.
/// </summary>
void Disconnect();
// ── Progress reporting ────────────────────────────────────────────────────
/// <summary>
@@ -84,6 +110,22 @@ namespace HC_APTBS.Services
/// </summary>
string? DetectKLinePort();
// ── Mid-read notifications ────────────────────────────────────────────
/// <summary>
/// Raised during <see cref="ReadAllInfoAsync"/> as soon as the pump identifier
/// string has been read from ROM, before the full read completes.
/// Fires on a background thread; consumers must marshal to the UI thread.
/// </summary>
event Action<string>? PumpIdentified;
/// <summary>
/// Raised during <see cref="ReadAllInfoAsync"/> when the DFI calibration
/// value has been read from EEPROM. Parameter is the DFI angle in degrees.
/// Fires on a background thread; consumers must marshal to the UI thread.
/// </summary>
event Action<double>? DfiRead;
// ── Power cycle callbacks ─────────────────────────────────────────────────
/// <summary>

View File

@@ -409,24 +409,28 @@ namespace HC_APTBS.Services.Impl
private void LoadSensors()
{
_settings ??= new AppSettings();
if (!File.Exists(SensorsXml))
if (File.Exists(SensorsXml))
{
_settings.Sensors[1] = SensorConfiguration.DefaultPressureSensor();
return;
}
try
{
var xdoc = XDocument.Load(SensorsXml);
foreach (var xs in xdoc.Root!.Elements("sensor"))
try
{
var sc = SensorConfiguration.FromXml(xs);
_settings.Sensors[sc.Number] = sc;
var xdoc = XDocument.Load(SensorsXml);
foreach (var xs in xdoc.Root!.Elements("sensor"))
{
var sc = SensorConfiguration.FromXml(xs);
_settings.Sensors[sc.Number] = sc;
}
}
catch (Exception ex)
{
_log.Error(LogId, $"LoadSensors failed: {ex.Message}");
}
}
catch (Exception ex)
{
_log.Error(LogId, $"LoadSensors failed: {ex.Message}");
}
// Ensure default calibrations exist for the two analogue channels.
if (!_settings.Sensors.ContainsKey(1))
_settings.Sensors[1] = SensorConfiguration.DefaultPressureSensor();
if (!_settings.Sensors.ContainsKey(2))
_settings.Sensors[2] = new SensorConfiguration { Number = 2, SensorName = "AnalogSensor2" };
}
private void LoadClients()
@@ -463,37 +467,28 @@ namespace HC_APTBS.Services.Impl
// ── Parsing helpers ───────────────────────────────────────────────────────
/// <summary>
/// Parses a bench CAN parameter from an XML element.
/// Uses the clean factor/offset calibration model with explicit direction flags.
/// </summary>
private static CanBusParameter ParseParamElement(XElement xe)
{
var p = new CanBusParameter
string direction = xe.Attribute("direction")?.Value ?? "rx";
return new CanBusParameter
{
Name = xe.Name.LocalName,
MessageId = Convert.ToUInt32(xe.Attribute("id")?.Value ?? "0", 16),
ByteH = ushort.Parse(xe.Attribute("byteh")?.Value ?? "0"),
ByteL = ushort.Parse(xe.Attribute("bytel")?.Value ?? "0"),
Alpha = double.Parse(xe.Attribute("filter")?.Value ?? "1",
System.Globalization.CultureInfo.InvariantCulture),
DisableCalibration = bool.Parse(xe.Attribute("disableparams")?.Value ?? "true"),
// Bench params default to receive unless explicitly marked send="true".
IsReceive = !string.Equals(xe.Attribute("send")?.Value, "true",
StringComparison.OrdinalIgnoreCase)
Alpha = CanBusParameter.ParseDecimal(xe.Attribute("filter")?.Value, 1.0),
IsReceive = string.Equals(direction, "rx", StringComparison.OrdinalIgnoreCase),
Factor = CanBusParameter.ParseDecimal(xe.Attribute("factor")?.Value, 1.0),
Offset = CanBusParameter.ParseDecimal(xe.Attribute("offset")?.Value, 0.0),
IsInverse = string.Equals(xe.Attribute("type")?.Value, "inverse",
StringComparison.OrdinalIgnoreCase),
UseLegacyTransform = false,
};
if (!p.DisableCalibration)
{
p.P1 = double.Parse(xe.Attribute("p1")?.Value ?? "1", System.Globalization.CultureInfo.InvariantCulture);
p.P2 = double.Parse(xe.Attribute("p2")?.Value ?? "0", System.Globalization.CultureInfo.InvariantCulture);
p.P3 = double.Parse(xe.Attribute("p3")?.Value ?? "0", System.Globalization.CultureInfo.InvariantCulture);
p.P4 = double.Parse(xe.Attribute("p4")?.Value ?? "1", System.Globalization.CultureInfo.InvariantCulture);
p.P5 = double.Parse(xe.Attribute("p5")?.Value ?? "0", System.Globalization.CultureInfo.InvariantCulture);
p.P6 = double.Parse(xe.Attribute("p6")?.Value ?? "0", System.Globalization.CultureInfo.InvariantCulture);
}
else
{
p.SetIdentityCalibration();
}
return p;
}
private void ParseRelayElement(XElement xr)
@@ -576,30 +571,37 @@ namespace HC_APTBS.Services.Impl
// ── Default bench XML ─────────────────────────────────────────────────────
/// <summary>Returns the factory-default bench parameter XML used when bench.xml is absent.</summary>
/// <summary>
/// Returns the factory-default bench parameter XML used when bench.xml is absent.
/// Uses direction/factor/offset calibration model. Defaults: direction="rx", factor=1, offset=0, type="linear".
/// </summary>
private static string DefaultBenchXml() => @"<?xml version=""1.0"" encoding=""utf-8""?>
<Bench>
<RPM id=""10"" byteh=""1"" bytel=""0"" filter=""1"" disableparams=""true"" send=""true"" />
<Counter id=""11"" byteh=""1"" bytel=""0"" filter=""1"" disableparams=""true"" send=""true"" />
<BaudRate id=""55"" byteh=""0"" bytel=""0"" filter=""1"" disableparams=""true"" send=""true"" />
<BenchRPM id=""13"" byteh=""1"" bytel=""0"" filter=""1"" disableparams=""true"" />
<BenchCounter id=""13"" byteh=""3"" bytel=""2"" filter=""1"" disableparams=""true"" />
<BenchTemp id=""14"" byteh=""1"" bytel=""0"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""10"" p5=""-20"" p6=""0"" />
<T-in id=""14"" byteh=""3"" bytel=""2"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""10"" p5=""-20"" p6=""0"" />
<T-out id=""14"" byteh=""5"" bytel=""4"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""10"" p5=""-20"" p6=""0"" />
<T4 id=""14"" byteh=""7"" bytel=""6"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""10"" p5=""-20"" p6=""0"" />
<QDelivery id=""8"" byteh=""5"" bytel=""3"" filter=""0.01"" disableparams=""false"" p1=""0"" p2=""2.03"" p3=""1E-06"" p4=""0"" p5=""0"" p6=""0"" />
<QOver id=""8"" byteh=""2"" bytel=""0"" filter=""0.11"" disableparams=""false"" p1=""0"" p2=""0.51"" p3=""1E-06"" p4=""0"" p5=""0"" p6=""0"" />
<PSGEncoderValue id=""50"" byteh=""4"" bytel=""5"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""1"" p5=""0"" p6=""0"" />
<PSGEncoderWorking id=""50"" byteh=""7"" bytel=""7"" filter=""1"" disableparams=""true"" />
<InyectorEncoderValue id=""50"" byteh=""2"" bytel=""3"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""1"" p5=""0"" p6=""0"" />
<InyectorEncoderWorking id=""50"" byteh=""6"" bytel=""6"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""1"" p5=""0"" p6=""0"" />
<ManualEncoderValue id=""50"" byteh=""0"" bytel=""1"" filter=""1"" disableparams=""false"" p1=""1"" p2=""0"" p3=""0"" p4=""1"" p5=""0"" p6=""0"" />
<EncoderResolution id=""51"" byteh=""6"" bytel=""7"" filter=""1"" disableparams=""true"" send=""true"" />
<ElectronicMsg id=""51"" byteh=""0"" bytel=""0"" filter=""1"" disableparams=""true"" send=""true"" />
<Alarms id=""8"" byteh=""7"" bytel=""6"" filter=""1"" disableparams=""true"" />
<Pressure id=""13"" byteh=""4"" bytel=""5"" filter=""1"" disableparams=""true"" />
<AnalogicSensor2 id=""13"" byteh=""6"" bytel=""7"" filter=""1"" disableparams=""true"" />
<!-- TX: values sent from software to bench controller -->
<RPM id=""10"" byteh=""1"" bytel=""0"" direction=""tx"" />
<Counter id=""11"" byteh=""1"" bytel=""0"" direction=""tx"" />
<BaudRate id=""55"" byteh=""0"" bytel=""0"" direction=""tx"" />
<EncoderResolution id=""51"" byteh=""6"" bytel=""7"" direction=""tx"" />
<ElectronicMsg id=""51"" byteh=""0"" bytel=""0"" direction=""tx"" />
<!-- RX: values received from bench controller (direction=""rx"" is the default) -->
<BenchRPM id=""13"" byteh=""1"" bytel=""0"" />
<BenchCounter id=""13"" byteh=""3"" bytel=""2"" />
<BenchTemp id=""14"" byteh=""1"" bytel=""0"" factor=""0.1"" offset=""-20"" />
<T-in id=""14"" byteh=""3"" bytel=""2"" factor=""0.1"" offset=""-20"" />
<T-out id=""14"" byteh=""5"" bytel=""4"" factor=""0.1"" offset=""-20"" />
<T4 id=""14"" byteh=""7"" bytel=""6"" factor=""0.1"" offset=""-20"" />
<QDelivery id=""8"" byteh=""5"" bytel=""3"" factor=""2030000"" type=""inverse"" filter=""0.01"" />
<QOver id=""8"" byteh=""2"" bytel=""0"" factor=""510000"" type=""inverse"" filter=""0.11"" />
<PSGEncoderValue id=""50"" byteh=""4"" bytel=""5"" />
<PSGEncoderWorking id=""50"" byteh=""7"" bytel=""7"" />
<InyectorEncoderValue id=""50"" byteh=""2"" bytel=""3"" />
<InyectorEncoderWorking id=""50"" byteh=""6"" bytel=""6"" />
<ManualEncoderValue id=""50"" byteh=""0"" bytel=""1"" />
<Alarms id=""8"" byteh=""7"" bytel=""6"" />
<Pressure id=""13"" byteh=""4"" bytel=""5"" />
<AnalogicSensor2 id=""13"" byteh=""6"" bytel=""7"" />
<Reles>
<Rele name=""Electronic"" id=""15"" bit=""0"" />
<Rele name=""OilPump"" id=""15"" bit=""4"" />

View File

@@ -17,7 +17,7 @@ namespace HC_APTBS.Services.Impl
/// K-Line baud rate is 9600 bps.
/// </para>
/// </summary>
public sealed class KwpService : IKwpService
public sealed class KwpService : IKwpService, IDisposable
{
// ── Protocol constants ────────────────────────────────────────────────────
@@ -27,20 +27,52 @@ namespace HC_APTBS.Services.Impl
/// <summary>K-Line baud rate (bps) for all VP44 communications.</summary>
private const int KLineBaudRate = 9600;
/// <summary>Interval between keep-alive ACK packets (ms).</summary>
private const int KeepAliveIntervalMs = 1000;
private readonly IAppLogger _log;
private const string LogId = "KwpService";
// ── Persistent session fields ─────────────────────────────────────────────
private FtdiInterface? _sessionIface;
private KwpCommon? _sessionKwpCommon;
private KW1281Connection? _sessionKwp;
private string? _connectedPort;
// ── Synchronization ───────────────────────────────────────────────────────
private readonly SemaphoreSlim _busLock = new(1, 1);
private CancellationTokenSource? _keepAliveCts;
private Task? _keepAliveTask;
// ── Events ────────────────────────────────────────────────────────────────
/// <inheritdoc/>
public event Action<int, string>? ProgressChanged;
/// <inheritdoc/>
public event Action<string>? PumpIdentified;
/// <inheritdoc/>
public event Action<double>? DfiRead;
/// <inheritdoc/>
public event Action? PumpDisconnectRequested;
/// <inheritdoc/>
public event Action? PumpReconnectRequested;
/// <inheritdoc/>
public event Action<KLineConnectionState>? KLineStateChanged;
// ── Session state ─────────────────────────────────────────────────────────
private KLineConnectionState _kLineState = KLineConnectionState.Disconnected;
/// <inheritdoc/>
public KLineConnectionState KLineState => _kLineState;
// ── Constructor ───────────────────────────────────────────────────────────
/// <param name="logger">Application logger.</param>
@@ -49,19 +81,110 @@ namespace HC_APTBS.Services.Impl
_log = logger;
}
// ── IKwpService: session lifecycle ────────────────────────────────────────
/// <inheritdoc/>
public async Task ConnectAsync(string port, CancellationToken ct = default)
{
if (_kLineState == KLineConnectionState.Connected)
throw new InvalidOperationException("K-Line session is already active. Disconnect first.");
await Task.Run(() =>
{
Report(10, "Connecting to K-Line interface...");
var iface = new FtdiInterface(port, KLineBaudRate);
try
{
ct.ThrowIfCancellationRequested();
var kwpCommon = new KwpCommon(iface);
kwpCommon.WakeUp(EcuInitAddress);
var kwp = new KW1281Connection(kwpCommon);
Report(50, "Reading ECU identification...");
kwp.ReadEcuInfo();
// Store session objects.
_sessionIface = iface;
_sessionKwpCommon = kwpCommon;
_sessionKwp = kwp;
_connectedPort = port;
Report(100, "K-Line session established.");
_log.Info(LogId, $"Persistent session opened on {port}");
}
catch
{
iface.Dispose();
throw;
}
}, ct);
SetState(KLineConnectionState.Connected);
StartKeepAlive();
}
/// <inheritdoc/>
public void Disconnect()
{
StopKeepAlive();
_busLock.Wait();
try
{
if (_sessionKwp != null)
{
try { _sessionKwp.EndCommunication(); }
catch (Exception ex) { _log.Warning(LogId, $"EndCommunication on disconnect: {ex.Message}"); }
}
CleanupSession();
}
finally
{
_busLock.Release();
}
SetState(KLineConnectionState.Disconnected);
_log.Info(LogId, "Persistent session disconnected.");
}
/// <inheritdoc/>
public void Dispose()
{
StopKeepAlive();
CleanupSession();
_busLock.Dispose();
}
// ── IKwpService: full read ────────────────────────────────────────────────
/// <inheritdoc/>
public async Task<Dictionary<string, string>> ReadAllInfoAsync(
string port, int pumpVersion, CancellationToken ct = default)
{
return await Task.Run(() => ReadAllInfo(port, pumpVersion, ct), ct);
// If a persistent session is already active, reuse it —
// skip the slow WakeUp + ReadEcuInfo and keep the session alive afterward.
if (_kLineState == KLineConnectionState.Connected)
return await Task.Run(() => ReadAllInfoWithSession(pumpVersion, ct), ct);
var result = await Task.Run(() => ReadAllInfo(port, pumpVersion, ct), ct);
// On a successful fresh read, promote the transient session to a
// persistent one and start the keep-alive loop so the indicator
// turns green and subsequent operations can reuse the connection.
if (_sessionKwp != null)
{
SetState(KLineConnectionState.Connected);
StartKeepAlive();
}
return result;
}
private Dictionary<string, string> ReadAllInfo(string port, int pumpVersion, CancellationToken ct)
{
var result = new Dictionary<string, string> { [KlineKeys.Result] = "0" };
FtdiInterface? iface = null;
bool promoteSession = false;
try
{
@@ -91,21 +214,54 @@ namespace HC_APTBS.Services.Impl
if (text.Length > 40) result[KlineKeys.SwVersion2] = SafeSubstring(text, 32, 10).Trim();
if (text.Length > 50) result[KlineKeys.PumpControl] = SafeSubstring(text, 42, 10).Trim();
// Read diagnostic trouble codes.
kwp.KeepAlive();
Report(30, "Reading fault codes...");
var faultCodes = kwp.ReadFaultCodes();
result[KlineKeys.Errors] = faultCodes.Count > 0
? string.Join(Environment.NewLine, faultCodes)
: KlineKeys.NoErrors;
ct.ThrowIfCancellationRequested();
// Unlock EEPROM for the given pump variant.
if (pumpVersion == 2)
kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x53, 0x72 });
Report(40, "Reading DFI calibration value...");
// Version-specific session unlock — moved before ROM reads so the
// pump identifier can be obtained as early as possible.
kwp.KeepAlive();
switch (pumpVersion)
{
case 0: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x00, 0x82, 0x33 }); break;
case 1: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x72, 0x53 }); break;
case 2: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x53, 0x72 }); break;
}
// Read the ROM base address once (0xC6 command). Both the pump
// identifier and the V2 customer-change index derive from it.
Report(40, "Reading pump identifier...");
kwp.KeepAlive();
ushort baseAddr = ReadBaseRomAddress(kwp);
ushort identAddr = (ushort)(baseAddr >= 10 ? baseAddr - 10 : 0);
string ident = identAddr != 0 ? ReadRomString(kwp, identAddr, 10) : string.Empty;
result[KlineKeys.PumpId] = ident;
// Notify subscribers immediately so the pump definition and its
// tests can start loading while the K-Line read continues.
if (!string.IsNullOrEmpty(ident))
PumpIdentified?.Invoke(ident);
Report(55, "Reading customer change index...");
kwp.KeepAlive();
ushort custChangeAddr;
if (pumpVersion == 2)
{
// Reuse the base address from the 0xC6 response.
custChangeAddr = (ushort)(baseAddr >= 0x1D ? baseAddr - 0x1D : 0);
}
else
{
custChangeAddr = ReadCustomerChangeAddressNonV2(kwp);
}
string custChangeIndex = custChangeAddr != 0
? ReadRomString(kwp, custChangeAddr, 6)
: string.Empty;
result[KlineKeys.ModelIndex] = custChangeIndex;
Report(65, "Reading DFI calibration value...");
kwp.KeepAlive();
kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x03, 0xFF, 0xFF });
kwp.KeepAlive();
@@ -121,35 +277,23 @@ namespace HC_APTBS.Services.Impl
}
result[KlineKeys.Dfi] = dfi.ToString(System.Globalization.CultureInfo.InvariantCulture);
// Version-specific session unlock.
kwp.KeepAlive();
switch (pumpVersion)
{
case 0: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x00, 0x82, 0x33 }); break;
case 1: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x72, 0x53 }); break;
case 2: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x53, 0x72 }); break;
}
// Notify subscribers so the DFI slider updates in real time.
DfiRead?.Invoke(dfi);
Report(60, "Reading customer change index...");
kwp.KeepAlive();
ushort custChangeAddr = ReadCustomerChangeAddress(kwp, pumpVersion);
string custChangeIndex = ReadRomString(kwp, custChangeAddr, 6);
Report(80, "Reading pump identifier...");
kwp.KeepAlive();
ushort identAddr = ReadIdentAddress(kwp);
string ident = identAddr != 0 ? ReadRomString(kwp, identAddr, 10) : string.Empty;
Report(90, "Reading serial number...");
Report(75, "Reading serial number...");
kwp.KeepAlive();
// EEPROM 0x0080, 6 bytes = ASCII serial number
string serial = ReadEepromString(kwp, new List<byte> { 0x19, 0x06, 0x00, 0x80 });
result[KlineKeys.PumpId] = ident;
result[KlineKeys.SerialNumber] = serial;
result[KlineKeys.ModelIndex] = custChangeIndex;
Report(95, "Enabling signal and closing session...");
Report(85, "Reading fault codes...");
kwp.KeepAlive();
var faultCodes = kwp.ReadFaultCodes();
result[KlineKeys.Errors] = faultCodes.Count > 0
? string.Join(Environment.NewLine, faultCodes)
: KlineKeys.NoErrors;
Report(90, "Enabling signal...");
kwp.KeepAlive();
kwp.SendCustom(new List<byte> { 0x00 });
if (pumpVersion != 2)
@@ -163,9 +307,17 @@ namespace HC_APTBS.Services.Impl
for (int i = 0; i < 10; i++) kwp.KeepAlive();
}
kwp.KeepAlive();
kwp.EndCommunication();
// Promote the connection to a persistent session instead of
// closing it. The caller starts the keep-alive loop afterward.
_sessionIface = iface;
_sessionKwpCommon = kwpCommon;
_sessionKwp = kwp;
_connectedPort = port;
promoteSession = true;
result[KlineKeys.Result] = "1";
_log.Info(LogId, $"ReadAllInfo complete — session promoted to persistent on {port}");
}
catch (OperationCanceledException)
{
@@ -178,7 +330,130 @@ namespace HC_APTBS.Services.Impl
}
finally
{
iface?.Dispose();
// Only dispose if we did NOT promote the session.
if (!promoteSession)
iface?.Dispose();
}
return result;
}
/// <summary>
/// Session-aware variant of <see cref="ReadAllInfo"/>. Reuses the persistent
/// K-Line session, skipping WakeUp and ReadEcuInfo. The session stays alive
/// afterward (no EndCommunication).
/// </summary>
private Dictionary<string, string> ReadAllInfoWithSession(int pumpVersion, CancellationToken ct)
{
var result = new Dictionary<string, string> { [KlineKeys.Result] = "0" };
_busLock.Wait(ct);
try
{
var kwp = _sessionKwp!;
Report(20, "Reading pump data (session active)...");
ct.ThrowIfCancellationRequested();
// Unlock EEPROM for the given pump variant.
if (pumpVersion == 2)
kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x53, 0x72 });
// Version-specific session unlock.
kwp.KeepAlive();
switch (pumpVersion)
{
case 0: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x00, 0x82, 0x33 }); break;
case 1: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x72, 0x53 }); break;
case 2: kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x01, 0x53, 0x72 }); break;
}
// Read the ROM base address once (0xC6 command).
Report(40, "Reading pump identifier...");
kwp.KeepAlive();
ushort baseAddr = ReadBaseRomAddress(kwp);
ushort identAddr = (ushort)(baseAddr >= 10 ? baseAddr - 10 : 0);
string ident = identAddr != 0 ? ReadRomString(kwp, identAddr, 10) : string.Empty;
result[KlineKeys.PumpId] = ident;
if (!string.IsNullOrEmpty(ident))
PumpIdentified?.Invoke(ident);
Report(55, "Reading customer change index...");
kwp.KeepAlive();
ushort custChangeAddr;
if (pumpVersion == 2)
{
custChangeAddr = (ushort)(baseAddr >= 0x1D ? baseAddr - 0x1D : 0);
}
else
{
custChangeAddr = ReadCustomerChangeAddressNonV2(kwp);
}
string custChangeIndex = custChangeAddr != 0
? ReadRomString(kwp, custChangeAddr, 6)
: string.Empty;
result[KlineKeys.ModelIndex] = custChangeIndex;
Report(65, "Reading DFI calibration value...");
kwp.KeepAlive();
kwp.SendCustom(new List<byte> { 0x18, 0x00, 0x03, 0xFF, 0xFF });
kwp.KeepAlive();
var dfiPackets = kwp.SendCustom(new List<byte> { 0x19, 0x02, 0x00, 0x44 });
double dfi = 0;
foreach (var pkt in dfiPackets)
{
if (pkt is ReadEepromResponsePacket && pkt.Body.Count > 0)
{ dfi = ((sbyte)pkt.Body[0] * 3.0) / 256.0; break; }
}
result[KlineKeys.Dfi] = dfi.ToString(System.Globalization.CultureInfo.InvariantCulture);
DfiRead?.Invoke(dfi);
Report(75, "Reading serial number...");
kwp.KeepAlive();
string serial = ReadEepromString(kwp, new List<byte> { 0x19, 0x06, 0x00, 0x80 });
result[KlineKeys.SerialNumber] = serial;
Report(85, "Reading fault codes...");
kwp.KeepAlive();
var faultCodes = kwp.ReadFaultCodes();
result[KlineKeys.Errors] = faultCodes.Count > 0
? string.Join(Environment.NewLine, faultCodes)
: KlineKeys.NoErrors;
Report(90, "Enabling signal...");
kwp.KeepAlive();
kwp.SendCustom(new List<byte> { 0x00 });
if (pumpVersion != 2)
{
kwp.SendCustom(new List<byte> { 0x02, 0x88, 0x01, 0x04, 0x06, 0x01 });
}
else
{
kwp.SendCustom(new List<byte> { 0x02, 0x55, 0x01, 0x04, 0x06, 0x01 });
kwp.SendCustom(new List<byte> { 0x01, 0x02, 0x00, 0xC6 });
for (int i = 0; i < 10; i++) kwp.KeepAlive();
}
kwp.KeepAlive();
// No EndCommunication — keep session alive.
result[KlineKeys.Result] = "1";
}
catch (OperationCanceledException)
{
result[KlineKeys.ConnectError] = "Cancelled";
}
catch (Exception ex)
{
result[KlineKeys.ConnectError] = ex.Message;
_log.Error(LogId, $"ReadAllInfo (session): {ex}");
CleanupSession();
SetState(KLineConnectionState.Failed);
}
finally
{
_busLock.Release();
}
return result;
@@ -189,6 +464,9 @@ namespace HC_APTBS.Services.Impl
/// <inheritdoc/>
public async Task<string> ReadFaultCodesAsync(string port, CancellationToken ct = default)
{
if (_kLineState == KLineConnectionState.Connected)
return await Task.Run(() => ReadFaultCodesWithSession(ct), ct);
return await Task.Run(() =>
{
FtdiInterface? iface = null;
@@ -222,6 +500,9 @@ namespace HC_APTBS.Services.Impl
/// <inheritdoc/>
public async Task<string> ClearFaultCodesAsync(string port, CancellationToken ct = default)
{
if (_kLineState == KLineConnectionState.Connected)
return await Task.Run(() => ClearFaultCodesWithSession(ct), ct);
return await Task.Run(() =>
{
FtdiInterface? iface = null;
@@ -259,6 +540,9 @@ namespace HC_APTBS.Services.Impl
/// <inheritdoc/>
public async Task<string> ReadDfiAsync(string port, CancellationToken ct = default)
{
if (_kLineState == KLineConnectionState.Connected)
return await Task.Run(() => ReadDfiWithSession(ct), ct);
return await Task.Run(() =>
{
FtdiInterface? iface = null;
@@ -297,13 +581,27 @@ namespace HC_APTBS.Services.Impl
/// <inheritdoc/>
public async Task<string> WriteDfiAsync(string port, float dfi, int version, CancellationToken ct = default)
{
if (_kLineState == KLineConnectionState.Connected)
return await Task.Run(() => WriteDfiWithSession(dfi, version, ct), ct);
return await Task.Run(() => WriteDfiInternal(port, dfi, version, closeSession: true), ct);
}
/// <inheritdoc/>
public async Task<string> WriteDfiAndRestartAsync(string port, float dfi, int version, CancellationToken ct = default)
{
var result = await Task.Run(() => WriteDfiInternal(port, dfi, version, closeSession: true), ct);
string result;
if (_kLineState == KLineConnectionState.Connected)
{
result = await Task.Run(() => WriteDfiWithSession(dfi, version, ct), ct);
// Pump power will be cycled — the session is dead after this.
Disconnect();
}
else
{
result = await Task.Run(() => WriteDfiInternal(port, dfi, version, closeSession: true), ct);
}
PumpDisconnectRequested?.Invoke();
await Task.Delay(1000, ct);
PumpReconnectRequested?.Invoke();
@@ -333,6 +631,204 @@ namespace HC_APTBS.Services.Impl
}
}
// ── Keep-alive loop ───────────────────────────────────────────────────────
private void StartKeepAlive()
{
_keepAliveCts = new CancellationTokenSource();
_keepAliveTask = Task.Run(() => KeepAliveLoop(_keepAliveCts.Token));
}
private void StopKeepAlive()
{
if (_keepAliveCts == null) return;
_keepAliveCts.Cancel();
try { _keepAliveTask?.Wait(); } catch (AggregateException) { }
_keepAliveCts.Dispose();
_keepAliveCts = null;
_keepAliveTask = null;
}
private async Task KeepAliveLoop(CancellationToken ct)
{
while (!ct.IsCancellationRequested)
{
try
{
await Task.Delay(KeepAliveIntervalMs, ct);
}
catch (OperationCanceledException) { return; }
// Non-blocking try-acquire: if an operation holds the lock
// we skip this cycle — the operation itself keeps the bus alive.
if (!await _busLock.WaitAsync(0, ct))
continue;
try
{
_sessionKwp!.KeepAlive();
}
catch (OperationCanceledException) { return; }
catch (Exception ex)
{
_log.Error(LogId, $"Keep-alive failed: {ex.Message}");
CleanupSession();
SetState(KLineConnectionState.Failed);
return;
}
finally
{
_busLock.Release();
}
}
}
// ── Session state helpers ─────────────────────────────────────────────────
private void SetState(KLineConnectionState newState)
{
if (_kLineState == newState) return;
_kLineState = newState;
KLineStateChanged?.Invoke(newState);
}
private void CleanupSession()
{
_sessionIface?.Dispose();
_sessionIface = null;
_sessionKwpCommon = null;
_sessionKwp = null;
_connectedPort = null;
}
// ── Session-aware operation helpers ────────────────────────────────────────
private string ReadFaultCodesWithSession(CancellationToken ct)
{
_busLock.Wait(ct);
try
{
Report(50, "Reading fault codes...");
_sessionKwp!.KeepAlive();
var codes = _sessionKwp.ReadFaultCodes();
_sessionKwp.KeepAlive();
Report(100, "Done.");
return codes.Count > 0
? string.Join(Environment.NewLine, codes)
: KlineKeys.NoErrors;
}
catch (Exception ex)
{
_log.Error(LogId, $"ReadFaultCodes (session): {ex.Message}");
CleanupSession();
SetState(KLineConnectionState.Failed);
return $"Error: {ex.Message}";
}
finally { _busLock.Release(); }
}
private string ClearFaultCodesWithSession(CancellationToken ct)
{
_busLock.Wait(ct);
try
{
Report(40, "Clearing fault codes...");
_sessionKwp!.KeepAlive();
_sessionKwp.ClearFaultCodes();
_sessionKwp.KeepAlive();
Report(70, "Reading fault codes...");
var codes = _sessionKwp.ReadFaultCodes();
_sessionKwp.KeepAlive();
Report(100, "Done.");
return codes.Count > 0
? string.Join(Environment.NewLine, codes)
: KlineKeys.NoErrors;
}
catch (Exception ex)
{
_log.Error(LogId, $"ClearFaultCodes (session): {ex.Message}");
CleanupSession();
SetState(KLineConnectionState.Failed);
return $"Error: {ex.Message}";
}
finally { _busLock.Release(); }
}
private string ReadDfiWithSession(CancellationToken ct)
{
_busLock.Wait(ct);
try
{
Report(30, "Reading DFI calibration...");
_sessionKwp!.KeepAlive();
_sessionKwp.SendCustom(new List<byte> { 0x18, 0x00, 0x03, 0xFF, 0xFF });
_sessionKwp.KeepAlive();
var packets = _sessionKwp.SendCustom(new List<byte> { 0x19, 0x02, 0x00, 0x44 });
double dfi = 0;
foreach (var pkt in packets)
if (pkt is ReadEepromResponsePacket && pkt.Body.Count > 0)
{ dfi = ((sbyte)pkt.Body[0] * 3.0) / 256.0; break; }
_sessionKwp.KeepAlive();
Report(100, "Done.");
return dfi.ToString(System.Globalization.CultureInfo.InvariantCulture);
}
catch (Exception ex)
{
_log.Error(LogId, $"ReadDfi (session): {ex.Message}");
CleanupSession();
SetState(KLineConnectionState.Failed);
return "0";
}
finally { _busLock.Release(); }
}
private string WriteDfiWithSession(float dfi, int version, CancellationToken ct)
{
_busLock.Wait(ct);
double newDfi = 0;
try
{
var passPacket = version switch
{
1 => new List<byte> { 0x18, 0x00, 0x03, 0x2F, 0xFF, 0x30, 0x35, 0x30, 0x30, 0x30, 0x31, 0x1C, 0x09, 0x04 },
2 or 3 => new List<byte> { 0x18, 0x00, 0x03, 0xFF, 0xF2, 0x4B, 0x48, 0x54, 0x43, 0x41, 0x38, 0x47, 0x30, 0x45 },
_ => new List<byte> { 0x18, 0x00, 0x03, 0x2F, 0xFF, 0x4B, 0x48, 0x54, 0x43, 0x41, 0x38, 0x47, 0x30, 0x45 }
};
Report(30, "Authenticating and writing DFI...");
_sessionKwp!.KeepAlive();
_sessionKwp.SendCustom(passPacket);
_sessionKwp.KeepAlive();
sbyte rawValue = (sbyte)((dfi * 256.0f) / 3.0f);
if (rawValue == 0) rawValue = 1;
byte checksum = (byte)(0 - (byte)rawValue);
_sessionKwp.SendCustom(new List<byte> { 0x1A, 0x02, 0x00, 0x44, (byte)rawValue, checksum, 0x03 });
_sessionKwp.KeepAlive();
Report(60, "Verifying write...");
_sessionKwp.SendCustom(new List<byte> { 0x18, 0x00, 0x03, 0xFF, 0xFF });
_sessionKwp.KeepAlive();
var packets = _sessionKwp.SendCustom(new List<byte> { 0x19, 0x02, 0x00, 0x44 });
foreach (var pkt in packets)
if (pkt is ReadEepromResponsePacket && pkt.Body.Count > 0)
{ newDfi = ((sbyte)pkt.Body[0] * 3.0) / 256.0; break; }
_sessionKwp.KeepAlive();
Report(100, "Done.");
}
catch (Exception ex)
{
_log.Error(LogId, $"WriteDfi (session): {ex.Message}");
CleanupSession();
SetState(KLineConnectionState.Failed);
}
finally { _busLock.Release(); }
return newDfi.ToString(System.Globalization.CultureInfo.InvariantCulture);
}
// ── Private helpers ───────────────────────────────────────────────────────
private string WriteDfiInternal(string port, float dfi, int version, bool closeSession)
@@ -399,33 +895,31 @@ namespace HC_APTBS.Services.Impl
return newDfi.ToString(System.Globalization.CultureInfo.InvariantCulture);
}
private ushort ReadCustomerChangeAddress(KW1281Connection kwp, int pumpVersion)
{
if (pumpVersion == 2)
{
var packets = kwp.SendCustom(new List<byte> { 0x01, 0x02, 0x00, 0xC6 });
foreach (var pkt in packets)
if (pkt.Body.Count > 1)
return (ushort)(((pkt.Body[1] << 8) | pkt.Body[0]) - 0x1D);
return 0;
}
else
{
var data = kwp.ReadRomEeprom(0x9FFE, 2);
if (data == null || data.Count < 2) return 0;
return (ushort)(((data[1] << 8) | data[0]) + 3);
}
}
private ushort ReadIdentAddress(KW1281Connection kwp)
/// <summary>
/// Sends the ROM address lookup command {0x01, 0x02, 0x00, 0xC6} once and
/// returns the raw 16-bit base address. Both the pump identifier (base 10)
/// and the V2 customer-change index (base 0x1D) derive from this value.
/// </summary>
private ushort ReadBaseRomAddress(KW1281Connection kwp)
{
var packets = kwp.SendCustom(new List<byte> { 0x01, 0x02, 0x00, 0xC6 });
foreach (var pkt in packets)
if (pkt.Body.Count > 1)
return (ushort)(((pkt.Body[1] << 8) | pkt.Body[0]) - 10);
return (ushort)((pkt.Body[1] << 8) | pkt.Body[0]);
return 0;
}
/// <summary>
/// Reads the customer-change ROM address for non-V2 pumps using
/// the legacy ROM pointer at 0x9FFE.
/// </summary>
private ushort ReadCustomerChangeAddressNonV2(KW1281Connection kwp)
{
var data = kwp.ReadRomEeprom(0x9FFE, 2);
if (data == null || data.Count < 2) return 0;
return (ushort)(((data[1] << 8) | data[0]) + 3);
}
private string ReadRomString(KW1281Connection kwp, ushort address, byte count)
{
var data = kwp.ReadRomEeprom(address, count);